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 Tech Tips
Machining Inconel 718

machining inconelInconel is a high temperature alloy with 53% nickel. Inconel's toughness and work hardening characteristics make it a challenge to machine. Commonly machinists look to use solid carbide end mills to cut Inconel. The problem with this approach is the high cutting speeds typically used with carbide work harden the material resulting in poor tool life.

Niagara offers an alternative approach to milling Inconel and similar materials with the EXCEL line of Cobalt end mills. The EXCEL line features ASP2030, 8.5% cobalt particle metal steel and aggressive geometry's. With EXCEL metal removal rates can be higher than carbide by taking heavy depths of cut with slow speeds and heavy chip loads.


EXAMPLE: Slotting with a 1/2 end mill
Solid carbide (3 flute)
EXCEL Cobalt Rougher (4 flute)

SFM: 100
CPT: .001
Axial DOC: .125

Metal Removal Rate per Minute
Carbide = .143

SFM: 25
CPT: .003
Axial DOC: .500

Metal Removal Rate per Minute
EXCEL = . 575
EXCEL Tool Life can be 3 to 10 times longer

 

   NC Niagara Cutter, Inc
. • 200 John James Audubon Pkwy • Amherst, NY 14228 USA
    Phone: 716-689-8400 • Fax: 716-689-8485 • E-mail:
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