Materials Soft Grades |
Speed S.F.M. Under 32 HRC |
Materials Hard Grades |
Speed S.F.M. Over 32 HRC |
Feed (Inch/Tooth) End Mill Diameter
|
Recommendation for Coated Tools |
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NONFERROUS MATERIALS | ||||||||||||||||||||
Aluminum + Aluminum Alloys 2024-T4/T6, 2014, 6061-T6/T651, 7075-T6 |
800-2000 | 440, 356, 380, C61300 |
500-1000 | .001 | .002 | .002 | .003 | .004 | .005 | .006 | .007 | TiCN add 40% on SFM | ||||||||
Copper Yellow Brass, High Lead Brass, Red Brass |
800-1500 | Navel Brass, High Silicon Bronze, A-17, C-17200 |
800-1000 | .001 | .001 | .002 | .0025 | .003 | .004 | .004 | .005 | TiCN add 40% on SFM TIAIN add 60% on SFM |
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Copper Alloys Alum/Bronze, Low Silicon Bronze |
800-1000 | Nickel Silver, Beryllium Copper, Oxygen-Free Copper |
700-1000 | .001 | .001 | .002 | .0025 | .003 | .004 | .004 | .005 | |||||||||
Magnesium De-CAt, Extruded |
1000 min | Nickel Silver, Beryllium Copper, Oxygen-Free Copper |
700-1000 | .001 | .002 | .002 | .003 | .004 | .006 | .008 | .009 | |||||||||
Plastics, Acrylics, Phenolics Polysulfone |
200-600 | Polycarbonate | 200-500 | .001 | .002 | .003 | .004 | .006 | .008 | .010 | .015 | |||||||||
Carbon, Graphites | 200-400 | .004 | .004 | .006 | .008 | .010 | .010 | .015 | .020 |
Materials Soft Grades |
Speed S.F.M. Under 32 HRC |
Materials Hard Grades |
Speed S.F.M. Over 32 HRC |
Feed (Inch/Tooth) End Mill Diameter
|
Recommendation for Coated Tools |
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STAINLESS STEEL | ||||||||||||||||||||
Precipitation 13/8, 15/5, AM-350/355 |
80-250 | 17/4, 17/7, AF-71, Custom 450/636, 15/7 Mo, 21-6-9 |
90-150 | .0005 | .0005 | .001 | .001 | .002 | .002 | .004 | .006 | TiCN add 40% on SFM TIAIN add 60%-100% on SFM |
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Austenic 200 Series, 302, 303, 304L, 316L |
100-350 | 304, 310, 314, 316, 321, 330, 347, 348, 21-6-9 |
100-150 | .0001 | .0002 | .0005 | .001 | .0015 | .002 | .003 | .004 | |||||||||
Martensitic 403, 410, 416 |
100-250 | 420, 430F, 440C, 446 | 100-175 | .0001 | .0002 | .0005 | .0005 | .001 | .001 | .003 | .004 |
Materials Soft Grades |
Speed S.F.M. Under 32 HRC |
Materials Hard Grades |
Speed S.F.M. Over 32 HRC |
Feed (Inch/Tooth) End Mill Diameter
|
Recommendation for Coated Tools |
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HIGH TEMP ALLOYS | ||||||||||||||||||||
Cobalt Base Stellite, HS-21, HAYNES25/188, x-40, L-605 |
60-100 | Air-Resist 13/213/215, Haynes 21/36, NASA CO-W-RE |
40-80 | .0004 | .0005 | .001 | .001 | .001 | .001 | .0015 | .002 | TIAIN Coating is required add 50%-80% in SFM |
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Nickel Base INCONEL 600/625, Nickel 200-270, Monel 400-405 |
Hastalloy-C/B/X, INCONEL 718/X/W, Waspalloy, Rene 41-95 |
50-90 | .0005 | .0005 | .001 | .001 | .002 | .0025 | .003 | .004 | ||||||||||
Iron Base Incoly 600-802, Multimet N-155, Timkin 16-25-6 |
80-130 | A-286, Haynes 556, Discoly, V57 |
60-120 | .0005 | .0005 | .001 | .0015 | .002 | .0025 | .003 | .004 |
Materials Soft Grades |
Speed S.F.M. Under 32 HRC |
Materials Hard Grades |
Speed S.F.M. Over 32 HRC |
Feed (Inch/Tooth) End Mill Diameter
|
Recommendation for Coated Tools |
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STEELS | ||||||||||||||||||||
High Steel Strength 4340, 6150, 52100, H-11, H-13 |
50-250 | 4340M, EDT-150, HP9-430, 300M, D6-Ac, 11-10 |
80-180 | .0005 | .0005 | .001 | .001 | .001 | .0015 | .002 | .004 | On Steels >45 HRC on Roughing use Coolant on Finishing Run Dry TiCN add 40% on SFM TIAIN add 60%-100% n SFM |
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High Alloy Steels A-2/6/10, P-3/10, 01, 02, 06 |
100-300 | Hy-Tugg, Stressproof, AmorPlate |
80-180 | .0005 | .0005 | .001 | .001 | .001 | .0015 | .002 | .004 | TiCN add 40% on SFM | ||||||||
Medium Alloy Steels 200, 250, 300 |
150-350 | Hy-Tugg, Stressproof, AmorPlate |
80-180 | .0005 | .0005 | .001 | .002 | .0025 | .0035 | .004 | .005 | |||||||||
Low Alloy Steels Maraging 10XX, 11XX, 13XX |
100-400 | 23XX, 31XX | 100-200 | .0005 | .001 | .0015 | .002 | .003 | .004 | .005 | .006 |
Materials Soft Grades |
Speed S.F.M. Under 32 HRC |
Materials Hard Grades |
Speed S.F.M. Over 32 HRC |
Feed (Inch/Tooth) End Mill Diameter
|
Recommendation for Coated Tools |
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CAST IRON | ||||||||||||||||||||
Ductile Cast Iron | 100-400 | Ductile Cast Iron | 80-140 | .0005 | .001 | .0015 | .002 | .002 | .003 | .004 | .005 | Always use coolant TiCN add 40% on SFM TIAIN add 60%-100% n SFM |
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Gray Cast Iron | 100-400 | Malleable, Chilled | 90-160 | .0005 | .001 | .002 | .003 | .004 | .005 | .006 | .008 | TiCN add 40% on SFM TIAIN add 60%-100% n SFM |
Materials Soft Grades |
Speed S.F.M. Under 32 HRC |
Materials Hard Grades |
Speed S.F.M. Over 32 HRC |
Feed Inch/Tooth) End Mill Diameter
|
Recommendation for Coated Tools |
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TITANIUM | ||||||||||||||||||||
Titanium Alloys Commercially, Pure, 6AL-4V, Astm 1/2/3, 6 AL-25N-4Zr-2Mo-Si |
50-250 | 5AL-2.5Sn-Eli 8Al-1 Mo-1V |
90-160 | .0005 | .0005 | .0005 | .001 | .001 | .0015 | .002 | .004 | Always use coolant TiCN add 40% on SFM TIAIN add 60%-100% n SFM |
Axial Depth of Cut = AD
For Tool Diameters 1/8" and Under: AD = Dia. of Tool X 0.25 to 0.05.
For Diameters above 1/8" AD = Dia. X .05 to 1.5
SFM and Feed
For AD between 0.25 to 0.5 of Tool Dia. SFM = 0.8 Lowest Range Value. Feed at Suggested Value.
For AD equal and above Tool Dia.
SFM = 0.8 X Highest Speed Range. Feed should be 0.5 X Suggested Value.
Axial Depth of Cut = AD
Axial Depth of Cut = 1.5 X Tool Dia.
SFM
and Feed
For Radial Depth of Cut use 0.25 X Tool Dia. Use Higher SFM Range.
For Long and Extra Carbide Reduce Feed by 50%.